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HU The Most Efficient Robot that You Designed to Replace the Workers Question

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Mechanical Engineering Robot Design, Control & Application Spring 2020 Name: _____________________________ Final Exam (Based on your Test 2 Solution – Economics and Ethics) You may use any books, notes, journals, Internet articles, industry reports, etc. as long you reference them in your test report. You must upload a soft copy on BrightSpace. The exam is worth a total of 100 points. You have to put your name clearly on this page, and sign the statement given below, and make it the first page of your test submission package. Unsigned tests will not be graded. The work submitted for this exam is my own work, and I have not in any way copied or solicited help from anyone else. __________________ (Signature) Problem: There is an assembly line moving at 10cm/sec (this parameter cannot be changed) carrying a part (100 x 40 x 10 cm3) that needs two diagonal welds (only on the side of the workers), as shown below in the schematic. Currently two people are required to place these welds. It takes each welder 4 seconds to complete his/her weld. Design a robotic system to place the two welds, i.e. the work being done by the two people. The speed of the welding is limited by the workers and not the welding machine. The welding guns weigh 1 kg each. 10 cm/sec 40 cm 100 cm 20 cm Based on the most efficient robot (or robotic system) that you designed to replace the workers in Test2… 1. Provide the detailed sketches (with calculations) on where you have placed the robot, the workspace, sensors, trigger mechanisms, and the dimensions. Provide all the assumptions that you made. Provide the estimated cost of your solution (one time) and any continuing costs (per year). 2. Write a few sentences on the logic behind the design, as well as the improvement in speed/efficiency/productivity, if there is one. Feel free to tweak your design to increase productivity. 3. Make the following assumptions: a. A single worker gets paid $15/hr, and works an 8 hr shift, 5 days a week, for 50 weeks. b. There are three shifts/day, The robot can work all three shifts, so replaces all the workers. c. A robot maintenance worker is hired for $75K fully loaded, and spends 100% of his/her time on your solution for the main shift. He/she is expected to be on call for the other two shifts at $15K/yr maximum. d. Feel free to make any other assumptions (maintenance costs, inventory for robot parts, etc.) on potential savings and additional robot costs. 4. Calculate the following for your design: a. Payback period (P) b. Return on Investment (ROI) 5. Write a few sentences on your ethical obligation to the personnel being replaced and your recommendations for the workers’ future as part of your analysis. 6. Provide all references/citations used for the test, and include all software code in the appendix.
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